Mawdaw grup yin npawt nhpang ni a matu laksan galaw da ai rawt jat galu kaba wa ai Stamping Die: Tengman ai hku galaw da ai, nsen kaba a matu galaw da ai
Hpawt ni: Hpaji -Precision Mawdaw Terminal Tooling hta na a kam hpa mai ai manang
Lawan ai hku galai shai wa nga ai mawdaw wan n-gun hte matut mahkai lam ni hta, daw shagu a kam hpa mai ai lam gaw ahkyak dik rai nga ai. Circular terminals ni gaw mawdaw kata na n-gun hte signal ni hpe htawt sit na matu ahkyak ai n-gun atsam langai hku nna magam gun nga ai. Shanhte a bungli galaw ai lam gaw, shanhte hpe galaw shapraw ai stamping arung arai ni a hkrak ai lam hte ngang grin ai lam hta madung nga ai. Mawdaw matut mahkai ai arung arai ni hta sung ai hpaji rawng ai laksan galaw shapraw ai wa hku nna, anhte gawLaksan galaw da ai rawt jat galu kaba wa ai shiga shapoi ai arung arai nin-gun ja ai hpyi shawn ai lam ni a matu laksan galaw da ai.Mawdaw grup yin htingnu ni. Anhte gaw tooling jaw ai wa sha n re; anhte gaw na a kam hpa mai ai engineering manang hte law law galaw shapraw lu ai, jaw ya aiMiwa -shingjawng ai manu jahpun myit hkrum ai shahkamja lam hte engineering a ngang kang ai lam.
Anhte a madung myit sawn hpaji gaw npawt nhpang masum hta gawgap da ai:Laksan lajang da ai Engineering hte galaw shapraw ai atsam marai ni, Law ai-Nsen law law galaw shapraw ai atsam, hte langaiN-htum n-wai ai Quality hpe kam hpa ai ladat. Ndai hpawng de ai ladat gaw, na a shawng nnan na 2D/3D myit masa kaw nna, wan hku law ai n-gun n rawng ai daw ni du hkra, nang hta n-gun n rawng ai, kam hpa mai ai, manu jahpu-htuk manu ai supply chain partner langai mi nga ai hpe madi shadaw ya ai.
Product hpe maram yu ai lam hte hkrak tup tsun dan ai lam
Anhte aMawdaw grup yin terminal ni a matu laksan galaw da ai rawt jat galu kaba wa ai Stamping Diegaw, rawt jat galu kaba wa ai engineering, manu dan ai arung arai ni, sakse hkam da ai galaw shapraw ai ladat ni a npawt nhpang re. Dai hpe laklai ai dimensional stability, grau kaja ai ntsa lam hkrang shapraw ai lam, aten galu-kam mai ai lam ni lawm ai grup yin terminal ni hpe galaw shapraw na matu galaw da ai re.
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Amyu |
Hkrang hte hkrang shapraw ai lam |
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Arung arai mying |
Mawdaw grup yin terminal ni a matu laksan galaw da ai rawt jat galu kaba wa ai shiga shapraw ai arung arai |
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Jai lang mai ai arung arai ni |
C18070 Magri, C7025 Magri, C5191/C5210 Nhtoi htoi ai Magri, SUS301/SUS304 n-gang n-gang, hte kaga alloy ni hpe mung customer ni ra sharawng ai hku galaw ai. |
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Die hkrang |
Rawt jat galu kaba wa ai Stamping Diedai hteModular hkrang shapraw ai lam. Ndai hkrang gaw, n-gun ja ai -stage law law hpe (blanking, piercing, bending, coining) hpe press stroke langai hta sha galaw ya lu nna, n-gun ja ai hte shingdaw n lu ai n-gun rawng ai lam hpe jaw ya lu ai. |
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Key ntsa kaw ngut kre ai |
0.76μm Gumhpraw (Ag) Hpun Layer (Kaji htum)ahkyak ai hkrang shapraw ai ntsa lam ni hta. Ndai tsi gaw 2019 a matu ahkyak ai.anti-welding, n-gun yawm ai, hte n-gun jat ai, grau nna magri mang n-gang ni a matu, arung arai ni a prat hpe galu kaba shangun nna, daw ni a hkam kaja lam hpe n-gun jaw ya ai. |
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Si ai Asak |
10+ wan hku hkra ainpu hta, manu dan ai arung arai ni hpe jai lang ai hte hkrak tup ai engineering hku nna madi shadaw ya ai. |
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Core Die arung arai ni |
SKD11, CD650, ASP23, ASP60, Ceratizit CF-H40S. Anhte gaw, n-gun n rawng ai, ngang kang ai, jai lang ra ai lam ni hpe madung tawn nna, arung arai ni hpe lata la ga ai (ga shadawn, n-gun ja ai-n-gun rawng ai blanking station ni a matu ASP series). |
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Madang masat da ai arung arai ni |
Mungkan ting masat da ai madang ni hpe anhte jailang ga ai:Meusburger,Hasco, Misumi, DME. Ndai lam gaw kam hpa mai ai, galai shai mai ai, gram lajang na matu aten kadun ai hpe madi shadaw ya ai. |
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Madung jai lang ai shara ni |
N-gun Mawdaw Nnan (NEV) Electronics, Precision Electronic Connectors, Nbungli, Tsi Mawan, Hpaga Lam Hkringmang Dap ni hpe galaw ai. |
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Anhte a Stamping atsam |
17 kaw nna ap nawng da ai dip shapraw ai shara ni.25 kaw nna 110 ton. Madung daw ni hta .Yamada Dobby gaw ton 30- hte ton 40 daram lawan ai hku dip shapraw ai, hkrak tup ai, -nsen kaba ai terminal galaw shapraw na matu kaja dik htum re. |
Daw 1: Anhte a Madung Hpaji – Hkrang shapraw ai Engineering & Hkum tsup ai-Service Die rawt jat lam
Awng dang ai stamping galaw ai arung arai gaw, shawng nnan na magri hpe n gap shi ai aten kaw nna hpang wa ai hpe anhte chye na ga ai. Anhte a n-gun gaw anhte a .hkum tsup ai, mari ai wa - hpe madung tawn ai rawt jat lamhte engineer hpung langai mi woi awn ai.10+ shaning shadawn shadang mahkrum madupmawdaw terminal galaw ai arung arai ni hta.
Hpung jawm galaw ai hkrang shapraw ai lam hte mai byin ai lam (DFM sawk sagawn ai lam):
Anhte gaw na a .2D/3D daw sumla ni hte hkrang shapraw ai lam ni. Anhte a engineer ni gaw, hkrak tup galaw aiHpaga lam a matu hkrang shapraw ai lam (DFM) hpe bai maram yu ai, hkam sharang ai lam ni, arung arai nli tum ni a lam, strip layout, hte mai byin ai manu jahpu-hkye la ai lam ni hpe n jahten kau ai sha, galaw mai ai ningmu ni hpe jaw ya ai.
Virtual shingdaw ai lam hte manghkang hpe makawp maga ai lam (CAE sawk sagawn ai lam):
Project hpe de-risk galaw na matu, anhte gawCAE (Computer-Karum ai Hpaji Hpaji) shingdaw ai lamform galaw ai lam ni a matu. Ndai rawt jat galu kaba wa ai lahkam gaw, arung arai ni a n-gun yawm wa ai, n-gun yawm wa ai, n-gun yawm wa ai, hte arung arai structure hta grai myit ru myit tsang ai lam ni zawn re ai byin mai ai manghkang ni hpe tau hkrau chye lu nna, yeng seng kau lu shangun ai.Hkum hkrang galaw shapraw ai lam garai n galaw shi yang.
Tengman ai hpaji hte hkrang shapraw ai lam (3D/2D arung arai hkrang shapraw ai lam):
Hpaga lam-madang dep ai software hpe jai lang nna, anhte a hkrang shapraw hpung gaw hkum tsup ai3D/2D hkrang shapraw ai lam ni. Anhte ahkyak shatai tsun ga aiModular gawgap ai lam, gram lajang na, gram lajang na, htawm hpang hta galai shai na matu loi ai hku galaw lu ai. Dai hkrang shapraw ai lam hta, anhte a machye machyang ni hpe, arung arai ni lwi ai lam, lam madun ai lam, hkrak tup hkrak hkra galaw ai lam ni hpe bang da ai.
-Nta hta, Tsaw-Tengman ai hku galaw shapraw ai:
Ahkyak ai arung arai yawng hpe anhte a shara hta state-of-the-art jak ni hpe lang nna jak hte galaw ai, dai gaw hkrang shapraw yaw shada ai lam hpe hkum tsup ai hku hkan sa lu ai hte n-gun n rawng ai hku hpawng de lu ai.
● EDM:6 jak ni lawm aiSodick AD32LSHteMakino EDG2/EDG3.n-gun ja ai hka htung ni hte n-gun ja ai hkrang ni a matu.
● Wire-htu ai:7 jak ni zawnSodick AQ360LsHteSeibu M50Blaklai ai ntsa lam hpe n-gun jaw ai punch hte die insert ni hpe -htuk manu ai hku htu ai a matu.
● Ntsa hpe htu ai:10+ ntsa lam htu ai ni (Yutong 618S) hpe micron-madang n-gun n-gun, shingdaw ai lam, ahkyak ai shadawn shadang ni hpe lu la na matu galaw ai.
● Profile hpe htu ai: Waida Profile hpe htu ai jak 2 setMicron-madang na yak hkak ai contour jak ni hpe shingjawng na matu.
● CNC bungli galaw ai shara:3-Axis lawan dik ai ginjaw ni, shara jahkrat ai lam hkrak: ±0.01mm
Rawt jat ai arung arai nta hpe madun dan ai
5. Zuphpawng, Sample, hte Launch hpe madi shadaw ya ai:
Atsam rawng ai hpaji ninghkring ni gaw, dai die hpe atsawm sha shinggyin la lu ai. Anhte galaw aishawng na-daw hpe sample galaw aianhte a galaw shapraw ai jak ni hta, sample ni hte hkrak tup ai shiga ni hpe jaw ya ai. Anhte madi shadaw aiT1 sample tang madun aihte 1 hku nna galaw sa wa ai lam hpe woi awn na.nsen n law ai-nsen pilot galaw aihpring hkralaw law galaw shapraw aingang grin ai lam hpe lu la ai.Ndai langai sha-point hpe myit sawn ai lam kaw nna volume du hkra lit la ai lam gaw ahkyak ai client akyu ara langai rai nga ai.
Daw 2: Nsen kaba -Stamping galaw shapraw lu ai atsam
Hkum tsup ai die gaw hkum tsup ai galaw shapraw ai makau grup yin hpe ging dan ai. Anhte a galaw shapraw ai nta gaw yaw shada let-gaw da ain galai shai ai, tsaw ai-nsen pru ai lammawdaw hpaga lam hta ra kadawn ai lam ni nga ai.
Anhte a17 lang dip dat ai (25T-110T)project ra kadawn ai lam ni hpe madung tawn nna garan jaw ai. Htinggrum terminal ni a matu, .Yamada Dobby gaw ton 30/40 daram hkam aishanhte a grai kaja ai hkrak ai lam, lawan ai hpe hkang lu ai atsam, ngang grin ai lam ni a matu lang chye ma ai, dai ni gaw terminal geometry hte plating integrity hpe makawp maga na matu ahkyak ai.
● Raw Material hpe jep yu ai lam:Shang wa ai magri strip ni hpe grade, n-gun, temper ni hpe jep yu ai.
● Tinang hkrai lusha jaw sha ai & Stamping galaw ai:Precision feeders ni gaw, matut manoi, tinang hkrai galaw shapraw lu na matu, anhte a high-speed presses kata na progressive die kata de, arung arai ni hpe bang ya ai.
●-Process a hkamja lam hpe jep yu ai lam ni:Operator ni gaw, calibrated gauges hte optical shingdaw ai jak ni hpe lang nna aten kadun laman jep joi ai lam galaw ma ai.
● Hkawm sa ai lam hte htaw sa ai lam:Hpang jahtum na terminal ni hpe anti-tarnish, garan tawn da ai hka htung ni hta bang da nna, hkra machyi ai lam hte awu asin n byin hkra makawp maga da ai.
Part complexity hte size hta hkan nna, anhte a rung hta galaw nga ai die langai sha gaw .Shata mi hta wan hku law ai kaw nna wan hku law ai. Anhte a press line law law gaw, bungli kaba ni a matu parallel galaw shapraw ai (sh) ap nawng ai line ni hpe ahkang jaw ai.
Hpaga galaw ai shara hpe madun dan ai
Daw 3: N-gun rawng ai lam a hpaji masa – Anhte a hpawng de da ai Quality Assurance System
Quality hpe lahkam shagu de engineer galaw da ai, jahtum kaw sha jep yu ai n re. Anhte a system hpe 100 hta gawgap da ai.makawp maga ai lam, shadawn shadang, hte matut manoi hkang zing ai lam.
Shang wa ai arung arai ni hpe hkang ai:
Hpa majaw nga yang, strip metal hte die block/standard arung arai yawng a matu, n-gun n rawng ai arung arai yawng a matu, n-gun rawng ai arung arai (CoA) hpe hkan sa ra ai. Anhte gaw, masat da ai lam ni hpe jep chyoi na matu spot check galaw ga ai.
Hpang jahtum jep joi ai lam & OQC:
Hpang jahtum na random audit hpe control plan hpe n shagun shi yang galaw ai. Hpaga galaw ai batch shagu a matu hkum tsup ai traceability hpe hkan tam ai.
-Magam bungli hpe hkang ai lam (IPQC) hta:
● Shawng ningnan-Atticle hpe jep joi ai lam (FAI):Shawng nnan-off daw ni a matu CMM hpe jai lang nna hkum tsup ai dimensional report.
● Jawngma ni hpe hkang ai lam (SPC):Hkrak ai shadawn shadang ni (ga shadawn, pin diameter, matut mahkai gap, galu kaba ai lam ni hpe) hpe hkang zing ai chart ni hpe lang nna, gara lam hta mung n-gun yawm mat ai hpe mu lu na matu hkan tam ai.
● Tool lang ai hpe yu reng ai lam:Key punches hte dies ni hpe ayan jep yu nna, makawp maga ai gram lajang ai lam hpe aten masat da nna, n galai shai ai sha pru wa ai hpe kam mai ai.
Rawt jat galu kaba wa ai shadawn shadang laboratory:
Anhte a Lab gaw yaw shada ai lam, data- hpe woi awn ai jep chyoi ai lam hpe jaw ya ai:
● Hexagon CMM:Hkum tsup ai 3D geometric sawk sagawn ai lam hte atsam marai sawk sagawn ai lam (Cp/Cpk) a matu.
● Nikon Projector ni hte tsaw ai shara hpe shadawn ai jak ni:Lawan ai, hkrak ai 2D profile hte tsaw ai hpe shadawn na matu.
● Wanhao 2D shingran ladat ni:Laksan sample law law hpe -lawan ai hku shadawn shadang hku jep chyoi na matu.
● Ntsa n-tsa na n-gun hpe chyam yu ai jak ni & Optical Microscope ni:0.5μm Ag min. a ahkyak ai masat masa hpe hkan sa ai hku nna, ntsa lam hpe ngut kre hkra galaw na matu hte plating a n-gun hpe jep yu na matu.
Rawt jat ai arung arai chyam dinglik laboratory
Ngut nna: Anhte hte rau jawm galaw ai a zai ladat akyu
Anhte hpe na a hku lata la aiLaksan galaw da ai rawt jat galu kaba wa ai simanufacturer ngu ai gaw, sa ya ai manang hpe lata ai lachyum re.Hkam la mai ai manu:
Source Hpaga rung manu akyu
As aMiwa mung arung arai galaw shapraw ai ningbaw ningla, anhte gaw lapran na markup ni hpe yeng seng kau nna, tooling hte stamped daw lahkawng yan a matu laklai ai manu-akyu rawng ai lam hpe jaw ya ai.
Lawan ai hte mahtai jaw ai
Anhte a hpawng de da ai engineering hte galaw shapraw ai hpung ni gawwoi awn ai aten kadun aihte design galai shai ai lam (sh) san ai lam ni hpe lawan ladan htai ya ai. Anhte gaw na a team a n-gun n rawng ai extension hku nna bungli galaw ga ai.
Hpaji hparat sung ai
Anhte gaw DFM hte CAE hku nna manghkang ni hpe proactive hku hparan ya ai, na a aten-de-market hte rawt jat galu kaba lam a tsin-yam ni hpe shayawm ya ai.
Quality Ga sadi
Anhte a gumhpraw bang ai gaw, hkrak tup ai jak rai ni hte ngang kang ai quality system gaw, mungkan mawdaw madang ni hpe hkan sa ai (sh) dai hta jan ai daw ni hpe, batch langai hpang langai jaw ya ai.
Hpaji masa hku kanawn mazum ai lam
Kam mai ai, -volume law ai galaw shapraw ai lam hte hkrak ai engineering hpe kayau kaya galaw ai hku hkau lam hpe hkam sha na matu jin jin rai sai kun?
Dai ni anhte a engineering hpung hpe matut mahkai nna, na a Mawdaw Hkringmang Dap masing hpe bawngban u. Tengman ai manu hpe madun dan ai, hkrak tup sawk sagawn ai lam hte shingjawng ai quotation hpe jaw ga.
Hot Tags: rawt jat galu kaba wa ai die hte stamping, Miwa mung rawt jat galu kaba wa ai die hte stamping galaw shapraw ai ni, dut ya ai ni, jak rung
